Our Largest Wide Span Production Facility to Date

Super Boxes Mega Hub

Dawsongroup tcs Ireland is proud to unveil our largest and most advanced wide span modular production facility yet. This cutting-edge hi-care production complex showcases the power, flexibility, and efficiency of our modular solutions… engineered to meet the most stringent hygiene and operational standards in the food production industry.

Led by our Head of Sales, Christian Visser, this landmark project features 12 of our latest modular units, including 10 DG39 boxes, seamlessly integrated into a high-performance production environment. Each unit is built with an impressive interior height of 3.3 metres, specifically designed for hi-care applications that demand both space and sanitation excellence.

Built for Performance and Precision

This facility is equipped with state-of-the-art environmental control systems, including:

  • Advanced Air Handling Units (AHUs)

  • Precision chiller and ducting systems

  • High-capacity extraction systems

Air quality and temperature control are maintained through 15 air changes per hour, increasing to 25 during wash-down phases… all effortlessly managed via a single touchscreen control system.

Designed for Efficiency and Workflow

Operational flow was a key consideration in the design of this facility. Features include:

  • A dedicated dispatch area for streamlined logistics

  • Strategically placed wash areas for hygiene control

  • A pass through with viewing windows to ensure transparency and quality monitoring

  • Two additional chilled areas for secure ingredient storage

Staff welfare was also central to the build, with modern changing facilities, a fully equipped office, Wi-Fi connectivity, and an integrated fire alarm system.

Delivered Fast... Without Compromising Quality

Despite the complexity and scale of the project, the facility was completed in just four months… a testament to our team’s expertise and the speed and scalability of modular construction.

Raising the Bar for Modular Production Facilities

This project sets a new benchmark for what’s possible with modular building technology in the food manufacturing sector. It demonstrates not only the technical capabilities of our Super Boxes but also our commitment to delivering innovative, future-proof solutions that drive operational efficiency.

With a 94% overall satisfaction score we help people thrive